Please review our Warranty, Returns & Refunds policies before you place an order. The information provided on these pages is correct to the best of my knowledge, however the MasterTech makes no warranty, express or implied, regarding the use of, results of, or liability created from, application of this data. Need an Owner’s Manual for your Mercury Engine to perform maintenance, replace parts or just learn more about your engine? Mercury has made it easy for you to receive a free printed copy or to download and print your own copy. To order a printed version of the Service Manual for your particular Mercury Outboard or MerCruiser Engine, click here.
If you’re looking at Mercury outboards or MerCruiser sterndrives, you expect your engines to provide the finest, most enjoyable boating experience possible. Our Boat House Bulletins provide detailed performance information on Mercury engines, on a wide range of boat types and brands.
Jul 16, 2015 Re: Mercury Thruster Trolling Motor w/ Foot Pedal Questions it looks like you have wired the plug directly to the motor so when you get power at the plug the trolling motor spins. There should be a terminal before the switch (i bolted mine down but i think its incoming to switch then to rheostat then to the terminal that connects to the.
1965-1989 Service Manual Application: 2 hp To 40hp 2 Stroke 1 & 2 cylinder engines.
1986-1990 Service Manual Application: 6/8/9.9/15HP Motors 1986 and up With Serial Numbers OA1972112 and Above.
1995-2000 Mercury - Mariner 40hp · 45hp · 50hp Four Stroke (4-Stroke) Non-Big Foot and Bigfoot Engines With Starting Serial Numbers: 0G231123, 1995 & above with Serial Numbers 0G231123 & above. Mercury-Mainer 40 (4-Stroke) 4 cylinder 1998, 1999 & 2000 Non-Bigfoot, Mercury-Mainer 45 (4-Stroke) 4 cylinder 1998, 1999 & 2000 Non-Bigfoot and Big Foot, Mercury-Mainer 50 (4-Stroke) 4 cylinder 1995, 1996, 1997 & 1998.
1997-2000 Service Manual Model Application: 97-00 Mercury - Mariner 40-50-55-60 HP Two-Stroke Models with serial numbers OG531301 and above.
1997-1998 Service manual application: 1997-1998 Mercury 200HP ( 200 HP) & 225HP (225 HP) DFI (Direct Fuel Injection) outboard engine. V6 Cylinder, Two Cycle. Models covered are 200 & 225 OPTIMAX DIRECT FUEL INJECTION With Serial Numbers 0G386496 and Above.
1998-1999 Mercury/Mariner Outboard motor service manual application: 98-99 Mercury-Mariner 9.9hp (9.9 hp), 15hp (15 hp) Bigfoot and Non-Big Foot 4-Stroke Outboard Engine. Models Covered are Mercury - Mariner 9.9/15 (4-Stroke) (323 cc) & 9.9/15 Bigfoot (4-Stroke) (323 cc) with Serial Numbers 0G590000 and Above.
1998-1999 Service manual application: 98-99 Mercury 135HP (135 HP) & 150HP (150 HP) DFI (Direct Fuel Injection) outboard engine. V-6 Cylinder, Two Cycle, Direct Injected. Models covered are 135 & 150 OPTIMAX DIRECT FUEL INJECTION With Serial Numbers OG590000 and Above.
1999-2002 Service manual application: Mercury Outboard 30HP, 40HP (4-Stroke) - Non-Bigfoot & Bigfoot Engine-Motor (Four-Stroke) starting with serial number 0G760300 and above.
1999-2000 Mercury Service Manual Application: 99-00 Mercury 4 HP - 5 HP & 6 HP Four Stroke Engines.
2000-2001 Service Repair Manual Year Application: 2000 & 2001 Mercury 75hp (75 hp) 90hp (90 hp) 4-Stroke (Four-Stroke-FourStroke) Outboard boat motor engine. Starting model year 2000 & starting Serial Number 0G960500 and above.
2000-2001 Mercury OptiMax Outboard motor service manual application: 2000-2001 Mercury 115hp (115 hp) 135hp (135 hp) 150hp (150 hp) 175hp (175 hp) DFI (Direct Fuel Injection) outboard motor. Starting Model Year 2000 & Starting Serial Number OG960500 & above.
2001 Service Repair Manual Application: 2001 (01) Mercury-Mariner models 50 HP (50HP) & 60 HP (60HP) 4-Stroke (Four Stroke) Outboard Engines With Serial Numbers 0T178500 and Above. Covers Bigfoot (Big Foot) and Non-Bigfoot models.
2001-2002 Mercury 115 HP Service manual application: Mercury Outboard motor 01-02 Mercury 115 HP (115HP) EFI (Electronic Fuel Injection) outboard engine. 4 Cylinder InLine, 4 Stroke DOHC, 16 Valves. Starting Serial Number 0T178500. Igo8 software.
2002-2004 Mercury/Mariner Outboard motor service manual application: 2002-2004 Mercury-Mariner 40HP EFI 4-Stroke (Four-Stroke), 2002-2004 Mercury-Mariner 60HP EFI 4-Stroke (Four-Stroke), 2002-2004 Mercury-Mariner 50 HP EFI 4-Stroke (Four-Stroke), 2002-2004 Mercury-Mariner 40 HP EFI 4-Stroke (FourStroke) Bigfoot, 2002-2004 Mercury-Mariner 60 HP EFI 4-Stroke (FourStroke) Bigfoot.
Mercury Thruster Trolling Motor Manual
Since paddles and human labour have been replaced by Mercury outboards, it is important for boat owners and boat lovers alike to own a complete copy of their boat’s Mercury 40 horsepower outboard repair manual.
A Mercury 40hp outboard motor is an machine designed for boats to aid its movement across a body of water. Usually attached to the rear of a boat, the equipment includes a gearbox, an engine and a propeller which is submerged in water and thrusts the boat forward as it rotates. It takes less effort to store or repair a Mercury outboard because it is fix to the hull of the boat and easy to detach.
Every Mercury outboard model comes with its own repair manual. It is a set of instructions to guide a user on how to properly maintain their outboards so as to keep it running perfectly for a long period of time. It is essential to make use of each outboard brand’s repair manual for its maintenance.
Contents of a 40hp Mercury Repair Manual
The Mercury 40 hp outboard repair manual shows the following details;
Step-by-step repair procedures detailing every aspect of service, maintenance and repair for the complete motor.
Name or brand of the outboard: this is clearly printed on the cover page of each repair manual.
The models of the outboards it can be consulted for: the year in which an outboard was manufactured also indicates its model. A repair manual can be used for one or more models of the same outboard brand.
Horse power (HP): this is stated numerically also on the cover page of each repair manual. i.e. 9.9HP- 40HP
Labelled diagram showing the parts of an outboard: this will help the repair manual user to be familiar with the name and/or number that each part is called.
Proper arrangementof outboard parts: a detailed diagram can assist the manual user to couple all the outboard’s parts together without leaving any one out or fixing the parts incorrectly.
The part quantity: Each part’s quantity per outboard is also stated in the repair manual.
Trouble shooting list: this list shows the possible causes ofengine problems, how to spot a problem and fix it.
Why you should download a Mercury repair manual
Every boat owner is requiredto have a complete Mercury 40hp outboard repair manual for the following reasons;
Maintenance intervals: accurate engine service datescan only be measured and remembered by the boat owner who can follow the easy steps or guide to service the outboard in the absence of an engineer or mechanic. Proper maintenancelengthens the life span of your outboard.
Know your outboard: get acquainted with your outboard and how it works. The repair manual helps a boat owner to understand the parts of the outboard, its controls, fuel and other vital information.
Repair your outboard: with a little skill and confidence, a boat owner can follow a repair manual’s easy guide to get their outboard running again.
Eliminate the chances of being cheated by a fraudulent mechanic or repair shop with adequate information about your outboard which you gathered from its appropriate repair manual.
Proper storage of equipment: the repair manual states how your outboard is to be carefully stored when not in use to prevent damage from mishandling or unfavorable weather conditions.
Yamaha Outboard Repair Manual
Always make sure you have a Mercury 40hp repair manual handy in the event your outboard motor breaks down. You don’t want to be stuck on the water not knowing how to fix it. Edif netlist file format.